DSM-500 Triple-Wall Jacketed Mixing Kettle with Vacuum, High-Shear Homogenizer, Tank Scraper and Electric Heating (500L / 132 Gallon)

Dual-Shaft, Dual-Motor Triple-Wall (Heating & Cooling) Industrial Vacuum Mixing Tank

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The ZEUSPAC Dual-Shaft, Dual-Motor Industrial Mixing Tank is engineered for efficient processing of high-viscosity pastes, creams, gels, emulsions, and liquid formulations. Available in working capacities from 300 liters to 10,000 liters, this heavy-duty system combines slow-speed mixing, high-speed dispersion, wall scraping, heating, and cooling in one integrated production unit.

Two independently powered mixing shafts provide precise control over the production process. The low-speed outer-frame agitator continuously folds and circulates the product throughout the tank, while the high-speed dispersion disk rapidly breaks down powders, dissolves ingredients, and produces a smooth, uniform mixture.

The triangular-frame agitator is fitted with tank-scraping blades that continuously remove material from the interior walls. This improves heat transfer, reduces product buildup, eliminates mixing dead zones, and helps ensure consistent batch quality.

An optional top-entry batch homogenizer can be added for applications requiring intensive high-shear emulsification, particle-size reduction, and exceptionally smooth finished products.

Key Features

• Working capacities from 300L to 10,000L

• Designed for pastes, creams, gels, and emulsions with viscosities above 10,000 cP

• Independent motors for the agitator and high-speed disperser

• Variable-speed control for precise process adjustment

• High-speed dispersion disk for dissolving powders and breaking down agglomerates

• Heavy-duty triangular-frame agitator for improved product circulation

• Tank-scraping blades continuously remove material from the vessel walls

• Optional top-entry high-shear batch homogenizer

• Complete mixing, dissolving, dispersing, emulsifying, homogenizing, heating, and cooling in one system

• Closed-tank design for improved cleanliness and process control

• Double-jacket system for efficient heating and cooling

• Jacket configurations available for electric heating, steam heating, hot water, or cooling water

• Dual temperature probes and digital temperature controllers for electric-heated systems

• Product-contact components manufactured from SS304 or SS316L stainless steel

• Mirror-polished product-contact surfaces for sanitary processing and easier cleaning

• Sanitary construction designed to meet applicable cGMP processing requirements

• Push-button control panel for simple and reliable operation

• Standard power configuration: 220V, 50Hz, three-phase

• Voltage, frequency, controls, motors, and vessel configuration can be customized for project requirements

One Machine for the Complete Mixing Process

This multifunctional system can complete several manufacturing steps inside a single processing vessel. Ingredients can be heated, blended, dissolved, dispersed, emulsified, homogenized, and cooled without transferring the product between multiple machines.

Combining these processes helps reduce production time, minimize product loss, improve sanitation, and create more consistent finished batches. The independently controlled mixing systems also allow operators to adjust shear and circulation levels for each stage of production.

Suitable Products and Applications

The ZEUSPAC Dual-Shaft Industrial Tank Mixer is suitable for manufacturing:

• Cosmetic creams, lotions, body butters, and facial masks

• Hair conditioners, shampoos, and styling gels

• Pharmaceutical creams, ointments, and topical gels

• Nutraceutical liquids, suspensions, and concentrated formulations

• Toothpaste and oral-care products

• Mayonnaise, sauces, dressings, spreads, and food pastes

• Adhesives, sealants, resins, and polymer mixtures

• Paints, coatings, inks, pigments, and color concentrates

• Detergents, cleaning gels, and household chemical products

• Lubricants, greases, waxes, and industrial compounds

ZEUSPAC industrial mixing systems can be configured with vacuum processing, load cells, powder-feeding systems, product-transfer pumps, automated controls, CIP spray devices, access platforms, and additional processing equipment to create a complete production solution.

1. Cosmetics & Personal Care

Creams, emulsions, gels, waxes, and personal-care liquids

• Face creams

• Facial moisturizers

• Body lotions

• Body creams

• Body butters

• Hand creams

• Foot creams

• Anti-aging creams

• Eye creams

• Night creams

• Day creams

• Facial serums

• Vitamin C serums

• Hyaluronic acid serums

• Collagen creams

• Sunscreen lotions

• Sunscreen creams

• Tanning lotions

• Self-tanning creams

• After-sun lotions

• Aloe vera gels

• Facial masks

• Clay masks

• Peel-off masks

• Facial cleansers

• Makeup removers

• Cleansing balms

• Foundation makeup

• Liquid concealers

• BB and CC creams

• Liquid blush

• Makeup primers

• Lip gloss

• Lip balms

• Petroleum jelly products

• Massage creams

• Massage lotions

• Shaving creams

• Shaving gels

• Aftershave balms

• Body washes

• Shower gels

• Liquid hand soaps

• Bath gels

• Bubble baths

• Deodorant creams

• Roll-on deodorants

• Antiperspirant creams

• Hair removal creams

• Exfoliating scrubs

• Cosmetic wax blends

2. Hair Care Products

Conditioners, shampoos, styling products, and treatments

• Shampoos

• Conditioning shampoos

• Hair conditioners

• Deep conditioning masks

• Leave-in conditioners

• Hair treatment creams

• Hair repair masks

• Hair moisturizing creams

• Hair styling gels

• Hair styling creams

• Hair pomades

• Hair waxes

• Hair clays

• Hair oils

• Hair serums

• Hair smoothing products

• Anti-frizz creams

• Curl defining creams

• Hair straightening creams

• Hair color creams

• Hair dyes

• Color-depositing conditioners

• Scalp treatment lotions

• Scalp exfoliating gels

• Beard oils

• Beard balms

• Beard conditioners

• Mustache waxes

3. Pharmaceutical & Medical Products

Topical preparations, gels, suspensions, and medicinal liquids

• Pharmaceutical ointments

• Medicated creams

• Topical pain relief creams

• Analgesic gels

• Anti-inflammatory gels

• Antifungal creams

• Antibacterial creams

• Antibiotic ointments

• Dermatological creams

• Eczema treatment creams

• Psoriasis treatment creams

• Acne treatment gels

• Burn treatment gels

• Wound care gels

• Hydrogel formulations

• Medicated lotions

• Transdermal gel bases

• Pharmaceutical emulsions

• Oral medicinal suspensions

• Liquid pharmaceutical concentrates

• Cough syrups

• Antacid suspensions

• Oral rehydration solutions

• Medicated mouthwashes

• Pharmaceutical coating suspensions

• Pharmaceutical gel bases

• Suppository base blends

• Medical lubricating gels

• Ultrasound coupling gels

• Conductive electrode gels

• Medical-grade moisturizing creams

Pharmaceutical manufacturing requires an appropriately qualified equipment configuration, validated cleaning and processing procedures, and compliance with applicable GMP requirements. Sterile products require additional controls.

4. Food & Beverage Processing

Sauces, dressings, dairy emulsions, syrups, spreads, and concentrated foods

• Hot sauces

• Buffalo sauces

• Barbecue sauces

• Ketchup

• Mustard

• Mayonnaise

• Aioli

• Salad dressings

• Ranch dressing

• Caesar dressing

• Thousand Island dressing

• Vinaigrettes

• Cheese sauces

• Nacho cheese

• Alfredo sauce

• Cream sauces

• Gravy

• Tomato sauces

• Pizza sauces

• Pasta sauces

• Marinades

• Stir-fry sauces

• Teriyaki sauces

• Sweet chili sauces

• Curry sauces

• Chili pastes

• Garlic sauces

• Tahini sauces

• Hummus

• Nut butters

• Peanut butter

• Almond butter

• Chocolate spreads

• Hazelnut spreads

• Chocolate sauces

• Caramel sauces

• Butterscotch sauces

• Dessert toppings

• Fruit fillings

• Fruit purées

• Jam

• Jelly

• Marmalade

• Fruit concentrates

• Honey blends

• Flavored syrups

• Coffee syrups

• Beverage concentrates

• Sugar syrups

• Invert sugar syrups

• Liquid sweetener blends

• Protein shakes

• Meal replacement drinks

• Nutritional beverages

• Milk-based beverages

• Flavored milk

• Chocolate milk

• Milkshake bases

• Ice cream mixes

• Frozen dessert bases

• Custards

• Puddings

• Yogurt mixtures

• Dairy dessert fillings

• Vegan cheese sauces

• Plant-based cream sauces

• Oat milk formulations

• Almond milk formulations

• Coconut milk beverages

• Soup bases

• Cream soups

• Broths with suspended ingredients

• Baby food purées

• Vegetable purées

• Liquid egg products

• Batter mixes

• Pancake batter

• Cake batter

• Liquid seasoning blends

• Flavor emulsions

• Food coloring solutions

• Edible oil emulsions

Food applications depend on ingredients, viscosity, particle size, and the required cooking or pasteurization process. Products containing large pieces or delicate inclusions may need reduced shear.

5. Nutraceuticals & Supplements

Vitamin liquids, functional beverages, emulsions, and nutritional suspensions

• Liquid vitamins

• Multivitamin liquids

• Vitamin emulsions

• Vitamin D emulsions

• Vitamin E blends

• Liposomal supplement formulations

• Herbal extracts

• Herbal tincture blends

• Botanical concentrates

• Liquid mineral supplements

• Electrolyte concentrates

• Collagen liquids

• Liquid protein supplements

• Protein drink concentrates

• Amino acid solutions

• Creatine drink mixtures

• Pre-workout liquid concentrates

• Energy shot concentrates

• Liquid dietary supplements

• Liquid fiber supplements

• Probiotic beverage bases

• Functional mushroom extracts

• Turmeric concentrates

• Ginger concentrates

• Green tea concentrates

• Antioxidant blends

• Omega oil emulsions

• MCT oil emulsions

• Nutritional gel supplements

• Nutritional syrups

• Nutraceutical suspensions

6. Chemical & Industrial Formulations

Detergents, cleaning chemicals, polymers, dispersions, and industrial liquids

• Industrial detergents

• Liquid laundry detergents

• Dishwashing liquids

• Dishwashing gels

• Fabric softeners

• Laundry gels

• Degreasers

• Water-based cleaners

• Multi-purpose cleaners

• Floor cleaners

• Glass cleaners

• Bathroom cleaners

• Descaling solutions

• Citric acid cleaning solutions

• Lactic acid cleaning solutions

• Water-based disinfectant formulations

• Hand cleaning gels

• Industrial hand cleaners

• Automotive cleaning products

• Car wash soaps

• Vehicle detailing shampoos

• Tire dressing creams

• Water-based polishes

• Metal cleaning compounds

• Water-based rust remover formulations

• Water-based corrosion inhibitors

• Water treatment chemical blends

• Cooling tower treatment solutions

• Industrial emulsions

• Polymer dispersions

• Acrylic emulsions

• Latex compounds

• Water-based adhesives

• Pressure-sensitive adhesive emulsions

• Glue formulations

• Starch adhesives

• Packaging adhesives

• Wallpaper adhesives

• Caulking compounds

• Water-based sealants

• Silicone emulsions

• Wax emulsions

• Water-based release agents

• Surfactant blends

• Emulsifying agents

• Chemical suspensions

• Pigment dispersions

• Color concentrates

• Water-based defoamer emulsions

• Rheology modifier solutions

• Thickening agent blends

• Industrial gels

• Lubricating emulsions

• Water-based lubricants

• Grease formulations

• Metalworking fluid emulsions

• Mold release emulsions

Flammable solvents, highly corrosive chemicals, reactive ingredients, and combustible formulations may require specialized seals, materials, ventilation, explosion-protection systems, or other equipment modifications.

7. Paints, Coatings & Inks

Water-based dispersions, pigments, coatings, and color preparations

• Water-based paints

• Acrylic paints

• Latex paints

• Interior wall paints

• Exterior water-based paints

• Primers

• Water-based wood coatings

• Water-based varnishes

• Protective coatings

• Elastomeric coatings

• Waterproofing coatings

• Roof coating emulsions

• Ceramic coating dispersions

• Pigment concentrates

• Color pastes

• Printing ink dispersions

• Water-based printing inks

• Textile printing pastes

• Screen printing inks

• Coating additives

• Binder emulsions

• Coating thickeners

• Water-based undercoatings

• Artist acrylic paints

• Craft paints

8. Agricultural & Horticultural Products

Fertilizers, plant nutrients, suspensions, and agricultural formulations

• Liquid fertilizers

• Foliar nutrient solutions

• Micronutrient blends

• Hydroponic nutrient concentrates

• Plant growth supplement solutions

• Seaweed extracts

• Kelp concentrates

• Humic acid liquids

• Fulvic acid liquids

• Amino acid fertilizers

• Soil conditioner suspensions

• Liquid compost extracts

• Plant-based spray emulsions

• Agricultural surfactant blends

• Adjuvant formulations

• Seed coating suspensions

• Water-based botanical pesticide formulations

• Agricultural wetting agents

• Liquid plant biostimulants

9. Pet Care & Veterinary Products

Pet grooming, veterinary topical formulations, and animal supplements

• Pet shampoos

• Pet conditioners

• Pet detangling creams

• Paw balms

• Pet skin moisturizing creams

• Veterinary topical creams

• Veterinary ointments

• Animal wound care gels

• Pet dental gels

• Pet toothpaste

• Animal grooming gels

• Liquid pet supplements

• Animal vitamin suspensions

• Nutritional pet pastes

• Liquid pet food gravies

• Pet food flavor coatings

• Animal feed supplement liquids

• Livestock topical lotions

• Veterinary cleaning solutions

10. Household Products & Specialty Manufacturing

Waxes, polishes, craft materials, and consumer chemical products

• Furniture polishes

• Furniture waxes

• Floor wax emulsions

• Floor polish

• Shoe polish creams

• Leather conditioners

• Leather cleaning creams

• Leather waxes

• Candle wax blends

• Scented wax formulations

• Wax emulsions

• Craft glue

• Water-based craft paints

• Modeling pastes

• Ceramic glazes

• Pottery slip mixtures

• Craft gel mediums

• Water-based screen printing pastes

• Textile softeners

• Fabric treatment emulsions

• Textile finishing chemicals

• Fabric coating compounds

• Water-based printing binders

• Cleaning pastes