55-Gallon Drum Homogenizer Mixer

55-Gallon Drum Homogenizer Mixer

The ZEUSPAC 55-Gallon Drum Homogenizer Mixer is designed for efficient high-shear mixing, emulsifying, dispersing, and homogenizing directly inside standard mixing drums and processing tanks. It is ideal for producing creams, lotions, gels, emulsions, and other medium- to high-viscosity products.

Sized perfectly to fit a standard size 55 Gallon Drum Barrel.

Key Features

• Available with motor power options from 1.5 kW to 55 kW
• Suitable for products with viscosities from approximately 20,000 to 80,000 cP
• High-efficiency batch processing for fast and consistent production
• Performs dispersing, high-shear mixing, emulsifying, and homogenizing in one system
• Pneumatic or hydraulic lifting system for easy drum changes, cleaning, and maintenance
• Compatible with different drum sizes and mixing tanks
• Product-contact parts manufactured from SS304 or SS316L stainless steel
• Mirror-polished contact surfaces for sanitary operation and easier cleaning
• Designed to meet applicable cGMP processing requirements
• Heavy-duty construction for industrial food, cosmetic, pharmaceutical, chemical, and personal-care applications

Standard Electrical Configuration

• 220V
• 50 Hz
• 3-phase power

Alternative electrical configurations may be available depending on the installation location and customer requirements.

The adjustable lifting system allows the mixing head to be raised and lowered directly into the drum, reducing product transfers and simplifying production. Its powerful high-shear mixing head helps create smooth, uniform batches with improved particle dispersion and emulsion stability.

Industries and Applications

The ZEUSPAC 55-Gallon Drum Homogenizer Mixer is suitable for a wide range of industries that require high-shear mixing, particle-size reduction, dispersion, emulsification, and homogenization.

Industries

• Cosmetics and personal care

• Pharmaceutical manufacturing

• Nutraceutical and supplement production

• Food and beverage processing

• Chemical manufacturing

• Household and institutional cleaning products

• Paints, coatings, and pigments

• Adhesives and sealants

• Agricultural chemicals

• Veterinary products

• Laboratory and research applications

• Contract manufacturing and private-label production

• Industrial fluid processing

• Petroleum and lubricant manufacturing

Cosmetics and Personal-Care Products

• Facial creams

• Body creams

• Moisturizing lotions

• Body lotions

• Hand creams

• Sunscreen lotions

• Cosmetic serums

• Facial cleansers

• Liquid soaps

• Body washes

• Shower gels

• Shampoos

• Conditioners

• Hair masks

• Hair gels

• Styling creams

• Shaving creams

• Aftershave lotions

• Deodorant creams

• Cosmetic foundations

• Makeup primers

• Liquid makeup

• Facial masks

• Scrubs

• Massage creams

• Cosmetic emulsions

• Essential-oil blends

• Bath products

Pharmaceutical and Nutraceutical Products

• Topical creams

• Medicated lotions

• Ointment bases

• Pharmaceutical emulsions

• Oral suspensions

• Liquid supplements

• Vitamin liquids

• Mineral suspensions

• Herbal extracts

• Glycerin-based tinctures

• Nutritional syrups

• Protein suspensions

• Antacid suspensions

• Veterinary liquids

• Sanitizing solutions

• Disinfectant products

Product-contact materials, surface finish, seals, controls, and validation requirements should be selected according to the intended pharmaceutical or regulated application.

Food and Beverage Products

• Sauces

• Salad dressings

• Mayonnaise

• Marinades

• Condiments

• Syrups

• Flavor concentrates

• Beverage concentrates

• Dairy-based beverages

• Plant-based beverages

• Nut-based beverages

• Liquid seasonings

• Food emulsions

• Oil-and-water mixtures

• Nutritional drinks

• Liquid sweeteners

• Cream fillings

• Dessert sauces

• Egg-based mixtures

• Fruit preparations

• Purees

• Liquid food supplements

Chemical and Industrial Products

• Chemical emulsions

• Chemical suspensions

• Water-based solutions

• Oil-based formulations

• Solvent-based formulations

• Silicone emulsions

• Polymer dispersions

• Resin mixtures

• Pigment dispersions

• Dye solutions

• Inks

• Printing fluids

• Industrial cleaners

• Degreasers

• Metal-treatment liquids

• Rust-prevention coatings

• Release agents

• Processing aids

• Specialty chemicals

Paints and Coatings

• Water-based paints

• Industrial coatings

• Primers

• Protective coatings

• Pigmented coatings

• Waterproofing compounds

• Sealers

• Wood coatings

• Concrete coatings

• Floor coatings

• Color dispersions

• Coating emulsions

Adhesives and Sealants

• Water-based adhesives

• Latex adhesives

• Acrylic adhesives

• Construction adhesives

• Pressure-sensitive adhesive mixtures

• Sealants

• Caulking compounds

• Bonding emulsions

• Resin-based adhesive formulations

Cleaning and Household Products

• Liquid detergents

• Dishwashing liquids

• Laundry detergents

• Fabric softeners

• Surface cleaners

• Floor cleaners

• Glass cleaners

• Bathroom cleaners

• Degreasers

• Hand soaps

• Sanitizers

• Disinfectants

• Car-wash liquids

• Polishing emulsions

• Wax emulsions

Agricultural and Veterinary Products

• Liquid fertilizers

• Micronutrient solutions

• Pesticide emulsions

• Herbicide formulations

• Fungicide suspensions

• Plant-treatment products

• Soil-treatment liquids

• Animal-care products

• Veterinary shampoos

• Livestock supplements

• Feed additives in liquid form

Lubricants and Petroleum-Based Products

• Lubricating oils

• Grease premixes

• Cutting fluids

• Metalworking fluids

• Coolant concentrates

• Oil additives

• Fuel additives

• Wax emulsions

• Silicone lubricants

• Industrial oil blends

Ideal Mixing Processes

This homogenizer can perform multiple processing functions in a single batch, including:

• High-shear mixing

• Homogenizing

• Emulsifying

• Dispersing

• Blending

• Deagglomerating

• Particle-size reduction

• Powder incorporation

• Oil-and-water phase mixing

• Thickener and stabilizer dispersion

• Creation of smooth, uniform emulsions

• Improvement of product consistency and stability

Actual performance depends on the product viscosity, batch size, ingredient characteristics, mixing-head design, motor power, processing temperature, and required particle size.