Triple-Wall Jacketed Mixing Kettle with Vacuum, High-Shear Homogenizer, Tank Scraper and Electric Heating (300L / 80 Gallon)

Dual-Shaft, Dual-Motor Triple-Wall (Heating & Cooling) Industrial Vacuum Mixing Tank

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The ZEUSPAC Dual-Shaft, Dual-Motor Industrial Mixing Tank is engineered for efficient processing of high-viscosity pastes, creams, gels, emulsions, and liquid formulations. Available in working capacities from 300 liters to 10,000 liters, this heavy-duty system combines slow-speed mixing, high-speed dispersion, wall scraping, heating, and cooling in one integrated production unit.

Two independently powered mixing shafts provide precise control over the production process. The low-speed outer-frame agitator continuously folds and circulates the product throughout the tank, while the high-speed dispersion disk rapidly breaks down powders, dissolves ingredients, and produces a smooth, uniform mixture.

The triangular-frame agitator is fitted with tank-scraping blades that continuously remove material from the interior walls. This improves heat transfer, reduces product buildup, eliminates mixing dead zones, and helps ensure consistent batch quality.

An optional top-entry batch homogenizer can be added for applications requiring intensive high-shear emulsification, particle-size reduction, and exceptionally smooth finished products.

Key Features

• Working capacities from 300L to 10,000L

• Designed for pastes, creams, gels, and emulsions with viscosities above 10,000 cP

• Independent motors for the agitator and high-speed disperser

• Variable-speed control for precise process adjustment

• High-speed dispersion disk for dissolving powders and breaking down agglomerates

• Heavy-duty triangular-frame agitator for improved product circulation

• Tank-scraping blades continuously remove material from the vessel walls

• Optional top-entry high-shear batch homogenizer

• Complete mixing, dissolving, dispersing, emulsifying, homogenizing, heating, and cooling in one system

• Closed-tank design for improved cleanliness and process control

• Double-jacket system for efficient heating and cooling

• Jacket configurations available for electric heating, steam heating, hot water, or cooling water

• Dual temperature probes and digital temperature controllers for electric-heated systems

• Product-contact components manufactured from SS304 or SS316L stainless steel

• Mirror-polished product-contact surfaces for sanitary processing and easier cleaning

• Sanitary construction designed to meet applicable cGMP processing requirements

• Push-button control panel for simple and reliable operation

• Standard power configuration: 220V, 50Hz, three-phase

• Voltage, frequency, controls, motors, and vessel configuration can be customized for project requirements

One Machine for the Complete Mixing Process

This multifunctional system can complete several manufacturing steps inside a single processing vessel. Ingredients can be heated, blended, dissolved, dispersed, emulsified, homogenized, and cooled without transferring the product between multiple machines.

Combining these processes helps reduce production time, minimize product loss, improve sanitation, and create more consistent finished batches. The independently controlled mixing systems also allow operators to adjust shear and circulation levels for each stage of production.

Suitable Products and Applications

The ZEUSPAC Dual-Shaft Industrial Tank Mixer is suitable for manufacturing:

• Cosmetic creams, lotions, body butters, and facial masks

• Hair conditioners, shampoos, and styling gels

• Pharmaceutical creams, ointments, and topical gels

• Nutraceutical liquids, suspensions, and concentrated formulations

• Toothpaste and oral-care products

• Mayonnaise, sauces, dressings, spreads, and food pastes

• Adhesives, sealants, resins, and polymer mixtures

• Paints, coatings, inks, pigments, and color concentrates

• Detergents, cleaning gels, and household chemical products

• Lubricants, greases, waxes, and industrial compounds

ZEUSPAC industrial mixing systems can be configured with vacuum processing, load cells, powder-feeding systems, product-transfer pumps, automated controls, CIP spray devices, access platforms, and additional processing equipment to create a complete production solution.